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Single Face Corrugated Sheet Production Line


Introduce:
Basic single face corrugated sheet production line is mainly composed of mechanical shaftless mill roll stand or hydraulic shaftless mill roll stand, single facer and swinging blade machine.

As the requirements of speed and efficiency, MAYKWA could add or change auxiliary equipment on the basic single face corrugated sheet production line, such as re-heater, mill roll stands, overhead conveying bridge, computer thin-blade machine, computer helical cuter and high automatic stacker, even add different corrugated sheet types of single facer to achieve the rapid switch of double machine.

Figure of different configuration composition
Table of main machine units:
Unit Name Number Size
mill roll stand Mechanical shaftless mill roll stand 1-4 1200-1800mm
Hydraulic shaftless mill roll stand 1-4 1200-2500mm
Pre-heater Pre-heater 0-4 400mm,600mm,900mm
Paper-former unit Fingerless single facer 1-2 or according to actual situation 1200-1800mm, corrugating roll diameter ¢280mm or ¢320mm
Modular rapid single facer 1-2 or according to actual situation 1200-2500mm. corrugating roll diameter ¢320mm, ¢360mm or 405mm (according to speed)
Cassette single facer 1 1200-2500mm. corrugating roll diameter ¢320mm, ¢360mm or 405mm (according to speed)
Conveying unit Overhead conveying bridge 1 1200-2500mm
Cutting and stacker Mechanical computer cutter 1 1200-2500mm
Rotary stacker 1 1200-2500mm
Scoring cutting stacking system (with gantry output) 1 sets 1200-2500mm
Scoring cutting stacking system (with nacelle stacker) 1 sets 1200-2500mm
Requirements of single face corrugated sheet production line:
  • Production width: 1200mm-2500mm
  • Design speed: 100m/min, 120m/min, and 150m/min.
  • Noted: paper for production line speed testing should meet the following requirements: (equipment surface temperature is not lower than 172 ℃ )
  • Base paper grade: not lower than grade B
  • Base paper water content: 11%±2%
  • Top paper: 100-250g/m2
  • Core paper: 100-180g/m2
  • Corrugated pattern: A, C, B, E (or selected by customer)
  • Quantity of steam: 500Kg/Hr
  • Max pressure: 1.2Mpa
  • Commonly used pressure: 0.8-1.1Mpa
  • Power: 380V 50Hz/220V 60HZ/440 60HZ
  • Three-phase four-wire system
  • Floor area of equipment: 24m×10m×5m (The specific length is based on the foundation map)
  • Operation direction: right or left (according to customer plant)
  • Equipment applicability: grade A, B and C domestic or imported base paper.
  • Heating method: LPG
  • Gas consumption: 8.5 kg/h (based on standard configuration production line)
As shown below: Single facer with LPG heating
Customer’s parts:
  • Steam heating system: recommend a set of 1000Kg/Hr steam boiler with 1.25Mpa.
  • Steam pipeline and connection work.
  • Air compressor, air conduit and glue pipeline.
  • Power supply, wire connect to operation cabinet and pipe-line.
  • Water, water pipeline, bucket, etc.
  • Ground plane installation engineering for water, electricity and gas.
  • Base paper, corn starch (potato), industrial caustic soda, borax and other materials for testing.
  • Machine oil, lubricating oil, hydraulic oil, lubricating grease for equipment.
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MAY KWA PRINTING MACHINERY CO., LTD.
Address: 51 Deyu road, Qiaonan street, Shiqiao, Panyu, 511400 Guangzhou city, Guangdong province, China
Tel.: +86-020-84877071

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